Variable-speed motor and servo mechanism



n F NWQ 19331 W. c. RQBHNETTE VARIABLE SPEED MOTOR AND SERVO MECHANISM 5 Sheets-Sheet 1 Filed Jan. 20, 1947 R O T. N I H H.

WILQAED Q. EQBiNETTE NWQ 1953 w. RQBINETTE VARIABLE SPEED MOTOR AND SERVO MECIIANISM Filed. Jan. 20, 1947 v 5 Sheets-Sheet 2 .CDUNIU xom 29.53am? xmw NW2 y @9511 W. c. ROBENE'ETE VARIABLE SPEED MOTOR AND SERVO MECHANISM 5 Sheets-Sheet 3 Filed Jan. 20, 19 17 WIMZAEQ NW0 11953 W. c. ROBHNETTE ARIABLE SPE ED MOTOR AND SERVO MECHANISM 5 Sheets-Sheet Filed Jan. 20, 1947 EMN Z'IUVENTUZEH WELLAEQ' Q. EQEIFETTE NOV. 20, 1951 w c ROBlNETTE 2,575,362

VARIABLE SPEED MOTOR AND SERVO MECHANISM Filed Jan. 20, 1947 5 Sheets-Sheet 5' 5OURCE OF PRESSURE ZNVENTOR. h g WILLARD C. ROBINETTE Patented Nov. 20, 1951 OFFICE VARIABLE-SPEED MOTOR AND SERVO MECHANISM Willard C. Robinette, South Pasadena, Calif.

Application January 20, 1947, Serial No. 723,178

Claims. 1

My invention relates to servo-mechanisms and more particularly to a variable speed motor system adaptable for use in servo-mechanisms to control a variable and operating in such a manner that the speed, or velocity, of response is substantially directly proportional to the error, rather than in the customary manner of operating with torque proportional to the error.

The present application is a continuation-inpart of my prior application, Serial No. 476,126, filed February 16, 1943, for Electronic Control now issued as Patent No. 2,505,258.

A distinctive characteristic of a servo-system embodying the present invention is that the velocity of a translation of a controlled variable is made proportional to the error thereof, provided only that certain relationships between kinetic energy and rate of energy input be maintained.

The present invention is primarily directed to be applicable to high inertia; short or medium time constant systems, and to high inertia long time constant systems, in contrast to the system described and claimed in the application cited above, which is primarily applicable to low inertia, very short time constant systems.

In order to obtain high performance servomechanism action of the velocity limited-error proportional type, several requirements must be satisfied within practical limits.

1. Response is to be expressed in terms of speed or velocity as by the use of a governor, or similar device;

2. The governor speed is to be substantially instantly proportional to the rate of translation of the controlled variable;

3. An error insertion device cooperating with the governor is to take a position substantially instantly proportional to the displacement of the controlled variable;

4. The cooperation of the governor and error insertion device is to control a servo-motor; and

5. The kinetic energy stored in the system at maximum system velocity is to be completely absorbed by reverse servo-motor torque in the half of the throttling range between full servo-motor speed and zero servo-motor speed so that the system arrives at a desired point with substantially zero kinetic energy.

it is an object of the present invention to provide a means and method of accomplishing the above requirements and to provide, in a high inertia, short to medium and long time constant system, a variable speed servo-mechanism of high sensitivity, and which at the same time is stable and substantially dead beat for large errors.

My invention will be more fully understood by reference to the description and explanation of the attached drawings which show diagrammatically several forms my invention may take.

In the drawings:

Figure l is a diagrammatic perspective view of one form of my invention.

Figure 2 is a diagrammatic perspective view of a follow-up system constructed in accordance with my prior patent application cited above.

Figure 3 is a diagrammatic perspective view of a flow control system embodying my invention.

Figure 4 is a diagrammatic perspective view of my invention as applied to cutting tool control.

Figure 5 is a view partly in section and partly in elevation taken as indicated by the arrow 5 in Figure 4.

Figure 6 is a diagrammatic perspective View of a long time constant system embodying the present invention.

Figure 7 is a diagrammatic view of my invention as applied to engine control.

Referring first to Figure 1, which shows diagrammatically one form the present invention may take, a servo-motor Ill preferably of the A. C. repulsion-induction type is mounted with a servo-shaft II extending from both ends of the motor frame. One shaft end i2 is extended to provide a load connection that can be used to operate a variable to be controlled and is also provided with a governor pulley 14. The other end of shaft II is extended through a pin clutch I5 and is provided with feed back threads IE on which an internally threaded feed back pinion i7 is mounted. The outer teeth l9 of the feed back pinion mesh with an extended shaft gear 20 maintained in place by bearings 23. Rotation of shaft gear 20 will rotate feed back pinion ll and cause it to move along motor shaft threads [6. Rotation of the servo-motor will also cause such progression, as the feed back pinion ii is then kept from turning by the extended shaft gear 20. Thus the progression of feed back pinion ll along the motor shaft threads is controlled both by the servo-motor rotation and by the rotation of shaft gear 28. This latter gear is one means by which a control signal is fed to the feed back pinion ll as desired, and such feed is applied by, for example, a hand knob 22 at-= tached to the shaft gear 213 although as will be pointed out later this knob can be operated by automatic controlling devices, for example.

Referring now to governor pulley H on the load end of shaft H. This pulley is connected to a governor shaft 24 as by a governor belt 25 and governor shaft pulley 26. Governor shaft 24 is held in bearings as diagrammatically exemplified by bearing 21 in a governor support 29 preferably made of insulating material, and the shaft 24 terminates in a connection to an inner ball race 30 on which is positioned-a ball retainer 3| holding, as is customary, balls 32.

An outer ball race 34 is provided, the periphery of which is provided with a belt groove 35 in which a motor feed belt 36 is positioned, this belt being driven by a governor motor 31 and pulley 33.

The retainer 3| holding balls 32 is connected to a governor plate 40 which for stability is mounted to revolve on a stub end 4| of governor shaft 24. Mounted on governor plate 46 is a substantially circular governor spring 42 of flat spring steel and positioned to extend outwardly with its axis intersecting ti, a governor shaft axis at a right angle, so that the axis line extended from the governor shaft 24 will intersect the farthest extension of the governor spring. At that intersection point a governor spring contact- 44 is mounted on spring 42. Weights 45 are positioned on governor spring 42 at opposite points to flex this spring by centrifugal force when rotated and thus move spring contact 44 over a path aligned with the governor shaft axis.

It will thus be seen that the ball bearing described will drive the governor in accordance with relative speeds and directions of rotation of both the servomotor and the governor motor.

This relationship will be discussed fully later.

Opposed to governor spring contact 44 is a movable contact plate 50 mounted on a swinging arm attached to an arm shaft 52 by a collar 54. Arm shaft 52 is also mounted in support 29. Movable contact plate 50 is normally forced against the governor spring contact 44 by an arm spring 55 attached to governor support 29.

The progression of pinion I1 is fed into the governor contacts by means of a feed back yoke 56 attached to pinion I1 by means of a floating ring 51.

Yoke 56-is on the end of a yoke arm 59 attached to a feed back shaft 60 passing through governor support 29 to terminate in a feed back arm 6|.

bearing against a flexible feed back stub 62 inserted in collar 54, this flexible stub preferably extending parallel to governor contact arm 5|.

In this manner, movement of pinion I1 along servomotor 'shaft threads I6 is transmitted to the governor arm 5| and movable contact plate 50. The length'of feed back arm 6| can be varied and the arm is held at the desired length by set screw 64.

However, for reasons discussed later, speed limiting stops 65 and 66 are provided, one on each side of a limit arm 61 attached to arm shaft 52. These stops are individually adjustable to limit the swing of the governor arm and contact plate in either direction, and the flexibility of stub 62 prevents damage to arm shaft 52 when pinion exceeds the outward travel limits set up by stops '85 and 66.

Arm shaft 52 which is electrically connected through governor arm 5| to contact plate 50, and the governor shaft 24 are connected by wires 10 to a motor control circuit not shown in detail. This motor control circuit is connected to power mains "I2 and to servomotor ID to run the servomotor in either direction inaccordance with contact or no contact of the governor spring and movable plate contacts, or to hold the servosition at an intermediate contact condition, as has been described and claimed in my prior application cited above. The method and circuits there shown have been found satisfactory for use with the presently described invention. However, any motor control circuit capable of controlling the servomotor by means of governor contact conditions will be satisfactory when ad- Justed to operate the servomotor as will be described hereafter.

Before entering into an extended discussion of the present device, which operates on a velocityerror principle, a brief desscription first will be given of a device operating on a torque-error principle utilizing the invention of the patent cited above, as shown in the diagram of Figure 2. In this case the rotation of the servomotor I 0, which is of the repulsion induction type, is used to turn a gear train 80, the output of which is used to rotate a contract arm 8|. The controlling signal or error is fed in by another contact arm 82 rotatable as for example by hand crank 84. The two contacts 85 and 86 on the arms are connected to a motor control circuit H which in turn changes the phase excitation in the windings 81 and 88 of motor III to cause the motor to run in one direction when the contacts 85 and 86 are completely closed, in the other direction when the contacts 85 and 86 are completely open and to hold the motor shaft in a radial zero speed position as determined by the oscillating torque when the contacts 85 and 86 are in an intermediate condition. It is a surprising fact, as brought out in the application cited above, that with such a contact condition the motor shaft can be held in a substantially mean radial zero, speed position under the control of the small oscillatory torque reversals caused by the minute variation of contact resistance between a completely firm contact and completely open circuit. In this oscillatory condition, once attained, no actual opening and closing of the contacts can be observed and the reversals are at high frequency. This type of servo-system provides a torque-error constant that closely approaches practical infinity" in that the torqueerror curve is exceedingly steep. Thus the forces involved in controlling the servomotor along the torque-error curve are exceedingly small and the shaft oscillations are too small to be transmitted to the contacts through the reduction gears in significant values. j These minute oscillations motor in a mean radial oscillatory zero speed po- 7 are to be clearly distinguished from hunting where significant shaft rotations take place under greater variations in contact pressure.

Motion of the crank 84 will cause the servomotor IO and connected contact to follow until the oscillatory contact condition is again obtained. This contact type of control satisfies requirement 4 above when used in the presently described invention.

However, if a given system load in the type of device of the application cited above has sumcient inertia so that maximum motor acceleration becomes too small, or if the coupling between the motor and system load is too loose, severe hunting of large amplitude and low frequency may occur. However, I have found that if the system is made to be governor controlled, so that the servomotor speed is directly proportional to the error instead of having the torque proportional to the error, stability is no longer dependent upon load inertia or coupling, within reasonable limits. The load can then be removed completely, or the relative balance be tween mechanical inductance and resistance rffiitifi? tor ,ue reversaie as controlled by the governor s ring action, and the new position or" the mov can be changed without disturbing system stability. The device described and claimed herein achieves such stability within wide practical limits, as follows:

One distinctive characteristic of the system of the present invention is that the velocity of translation of the controlled variable is made to be proportional to the position error of that vari able, provided only that a proper relation be maintained between system kinetic energy and rate of energy input.

To accomplish this end, and now referring back to the system of Figure 1, I first add preferably a constant rotational speed from the governor motor to the governor 42 over and above the servomotor speed, so as to provide substantial governor deflection corresponding to zero servomotor speed. This constant speed should preferably be 500 or 600 R. P. M. larger than the servomotor speed, so that when the servomotor i is running in a directional sense opposite to the governor motor 31 the governor still has a positive rotational speed of 500 or 600 R. P. M. minimum.

The minimum governor speed (absolute) is governor motor speed minus servomotor speed, and the maximum governor speed is governor motor speed plus servomotor speed. Thus, there is a unique governor spring contact deflection corresponding to each and every possible servomotor speed in either direction. The zero servomotor speed is determined by the position of the governor spring contact 44 under the rotation of the governor motor alone. This governor arrangement satisfies requirements 1' and 2 set forth above, within practical limits.

Assume, then that the servomotor i0 is stalled, that the movable contact plate 50 is held to be in floating contact with governor spring contact 44, that the governor motor 3? is operating at constant speed to keep the governor spring contact at a neutral point in space, and that the movable plate Eli is disconnected from the influence of the servomotor by separation of clutch members l5, with immobilization of shaft threads l6.

Under these conditions, if the movable contact plate 50 engaging the governor spring contact Ml is moved, as for example by rotation of signal knob 22, to a region where the plate is completely out of contact with the governor spring contact 44 the control circuit II causes the servomotor to run, up to full speed, in the negative rotational sense (i. e., in a sense subtracting from governor speed). This slower governor speed causes the governor spring contact to move outwardly, away from the zero servomotor speed position and to approach the new position of the movable contact plate 50. When this new position of the movable contact plate, away from the zero servomotor position is maintained, the governor spring contact will approach the movable contact plate 50 in its new position and would make firm contact therewith.

This contact will then reverse the torque on the servomotor and cause it to slow down. This slower servomotor speed subtracts less speed from the governor drive, so that the net result is a higher governor speed. The governor will have a lesser outward deflection and contact will be broken to reverse the torque again. When this governor spring contact deflection just matches the new position of the movable contact plate, then the servomotor will continue to run in a smooth, stable manner as determined by the able contact plate. servomotor speed therefore is controllable by the position of contact plate 50] away from neutral position.

If, then, the movable contact plate is movedv in. closer and closer to the governor by any means, the servomotor will run slower and slower until finally it reaches zero speed at the neutral gov ernor deflection and arm position. This is a critical and unique relationship, and the device in this condition operates as a variable speed motor under control of signal knob From this zero speed position, further movement of the movable contact plate toward the governor spring causes the servomotor to run in the opposite (governor additive sense) direction, until full positive servomotor speed and maximum governor deflection and speed is reached. Further motion of the movable contact plate only causes forcible governor deflection. Movement of the plate in the opposite direction then causes the servomotor to run slower and sloweruntil the neutral position is again reached.

In adapting such a governor controlled variable speed to a servo-control system as illustrated, the basic arrangement is to have the movable contact plate 50 movable in either direction by the servomotor output shaft or by the variable.

Assume that the movable contact plate is now geared to be moved by rotation of the servomotor shaft by engagement of pin clutch I5, and that the movable contact plate 5llis moved by hand knob 22 in the direction to cause the governor contacts to be opened.

With the opening of the governor contacts, the servomotor starts to rotate in a negative direction, as explained above. In consequence, the governor starts to slow down. The governor spring contact 44 then moves outwardly toward the new position of the movable contact plate 50.

When the new contact is made, the servomotor will run at a speed corresponding to the deflection position of the movable contact plate 50 from the zero servo speed condition. This position, however, will not be the position to which the movable plate 50 was first moved, because as the servomotor rotates, it is progressing pinion I! along servomotor shaft threads 16, which returns the movable contact plate 50 towards the zero servomotor speed position, and contact is made and broken to give progressively lower and lower servomotor speed as the movable plate 50 approaches the neutral position. At this point the system remains again quiet and stable at zero servomotor speed. Any small excursion in either direction from this zero point will slowly move the system (by governor control) back toward the zero point. Thus, when a given signal is inserted into the system through hand knob 22, the system responds to move the load a proportional amount but at slower and slower velocities as the zero servomotor speed position is reached. This arrangement satisfies requirement 3, set forth above.

Thus, there can be no hunting or oscillating, even if the load is removed from the motor, or if the inertia of the load changes, a common fault of other servo-systems.

It should be observed that the width of the neutral, or position of zero servomotor speed, is exceedingly small because it is apparently dependent on the molecular average contact between the movable contact and the governor spring contact and is hence theoretically as sensitive as the straight contact servo system described and claimed in the application cited above. Practically, however, this is not quite true, because the governor spring contact is rotating and this contact point vibrates sufficiently to give a small "zone of contact a fraction of a thousandth of an inch wide, in place of a true molecular film contact. For most uses, however, this zone is too small to afiect accuracy.

It will thus be seen that when a signal is inserted into the system by moving pinion I! along shaft threads l8 when the servomotor is at zero speed, the response is velocity proportional to the degree of signal inserted, and the servomotor itself returns the system to the zero speed balance point by returning the pinion I! to its original position on shaft threads Hi. In the meantime, the rotation of the servomotor has corrected load conditions proportional to the signal inserted.

It should again be noted that the governor balance point is determined by the governor motor speed at the point of zero servomotor speed, rather than by the servomotor and attached load arriving at any certain deflection position as measured by the inserted signal. Mathematically, other servo systems determine motor orders primarily from angular position as the'primary variable, and achieve stability by adding in control signals derived from first derivative (or speed of system) and, in some cases, second derivative (or acceleration) control voltages. It contrast, the governor control of the present invention utilizes the first derivative (speed) to control the servomotor. Since the most highly sought of all servo characteristics (after accuracy) is smoothness, it follows that controlling the speed by means of the governor is a greatadvantage.

By suitably restricting the actual end travel of the movable contact plate 50 in either direction, the maximum velocity of a controlled variable translated by the servomotor can be limited to any desirable fraction of full servomotor speed translation in spite of the instant condition of a very large control signal. Thus the system can never "run away faster than desired. This is a positive check against the occurrence of hunting and instability.

This desirable restriction is obtained in the present instance by the use of limiting arm 61 and limit stops 65'and 66 mounted on arm shaft 52. As the position of movable contact 59 depends on the angular position of arm El and as shaft 69 through adjustable arm 6| controls the position of arm the stops 65 and 68 restrict the angular movement of contact 50.

By changing the length of adjustable arm 5| a given control signal as inserted by movement of hand knob 22 can be made to call for a wide range of governor speed settings. The arm length ratios can be set so that a relatively small control signal can cause a relatively large motion of the movable contact plate 50 and hence cause a relatively high speed rotation of the servomotor. Conversely, if the arm 6| length is made small, it will require a relatively large control signal to cause a similar speed change. Obviously, if the linkage is small enough the movement of the movable contact plate 50 will not be suflicient to permit the servomotor to run at full speed even when maximum control signal is inserted.

Thus by varying't-he length of arm 6| the system can be made of extreme sensitivity, or slugglsh in action, as desired.

However, when arm BI is made to insert maximum control signal sensitivity into the system the velocity response may be far beyond the limiting sensitivity for stability. In this condition the system will, of course, hunt violently. In consequence, stops 65 and 66 are used in order to limit the maximum servo-motor velocity in either direction to a value that will prevent hunting due to high motor velocities. In this condition the system is then extremely sensitive to small control signals, yet remains stable and dead beat for large control signals. Thus, requirement 5, above, has been satisfied.

It is to be noted that it is not necessary that the limit stops 65 and 66 be adjusted to permit equal speeds in both directions. The speed limitin stops 65 and 66 are not extended more than necessary to insure accurate process control, and the most critical direction of operation is generally selected for the slowest speed.

It is clear from the above description that the system so far described can be used as a variable speed device for disconnecting pin clutch l5 or as a follow-up system .when clutch I5 is engaged. It should also be noted that as the speed of governor motor 3| determines the zero servomotor speed position, changes in governor motor speed will change the zero servomotor speed position and in consequence change the load position.

This leads to another way of inserting a controlling signal, that can be used alone if desired,

or used to insert a desired correction or variation of a position signal inserted by hand knob 22. Also, by use of governor motor speed control, the point can be placed at the middle of the throttling range or otherwise, as desired.

It is also clear that in addition to operating as a follow-up system, the system is also a torque amplifier, as the energy required to insert a position signal through knob 22 is exceptionally small as compared to the output of the servomotor. Likewise, the energy utilized in rotating governor motor 31 is small as compared with servomotor power.

The use of the system of the present invention as modified to control a variable in proportion to eror is shown in Figure 3.

Here the servomotor shaft H is connected through threads 99 and nut 9| to operate an arm 92 through pin 94. Arm 92 in turn operates a throttle valve 95, in, for example, a pipe 96 carrying air which is to be delivered at a controlled velocity. As above described, the servomotor l0, governor drive motor 31, and governor spring 42 are used. In this case, however, movable contact plate 59 is mounted on a pivoted arm 91 which is moved directly by a drag sphere 99 positioned in pipe 96 through sphere arm Hill. A limit arm 61 and limit stops 65 and 66 as before are provided to control the maximum eror insertion. An adjustable spring tension on drag sphere arm I00 against air pressure is provided by spring NH and adjustment shaft Hi2.

To set this system in operaton, it is only necessary to adjust the spring tension on sphere arm I00 and the setting of throttle to provide the output velocity desired with the servomotor stationary in stalled condition, and to adjust stops 65 and 66 to provide stability in accordance with pressure fluctuations being encountered. Under these conditions any fluctuations in air velocity from the velocity selected will be automatically corrected.

The modification just above described is typically illustrative of operation of the device of the present invention as a velocity limited-error proportional servo-mechanism. Other adaptations of the device for specific purposes will be apparent to those skilled in the art from the above de scription.

Another modification of the servo-mechanism herein described is diagrammatically shown in Figures 4 and 5, illustrating how the length of cut to be taken by a cuttin tool on a work piece can be accurately controlled.

In this case the work piece H is mounted in the usual manner in a lathe chuck III and the cutting tool H2 is held at the desired angle on cross-head H4. Cross-head H4 supports a servo shelf H5, so that the shelf moves with the tool. The servomotor I0 is connected to rotate lead screw H5 of the lathe and thereby progress the cross-head and tool to make the cut desired.

An adjustable stop H6 is provided, solidly supported at one side of the work piece. As an example, it is assumed that the work piece is to have a shoulder II'I formed thereon which is to be accurately located. It is also assumed that the depth of the shoulder can be made with one cut of the tool.

Mounted on shelf H5 is the modified servomechanism. As servomotor l0 does not move and the shelf does, the motion of the tool can be transmitted directly to the governor ball race 34 by means of gearing I20 mounted on shelf H5 and driven by rack I2I mounted on the lathe. The motion of the gears is then transmitted to the governor by belt I23. Thus the governor is directly driven by the variable-inthis case, the tool motion-and also by constant speed governor motor 31, as described above.

For extreme accuracy it is desirable to avoid rotating contact between the error contact and the governor spring contact, to remove vibration. Consequently, movable contact plate 50 is mounted on plate arm 5| to pivot on support I22 and arm 5| is extended to terminate limit arm 61 flanked by limit stops 65 and 66. An arm spring I24 is placed to force movable plate 50 at all times lightly against governor spring contact 44. As shown more clearly in Figure 5, a feeler rod I30 is provided, mounted on feeler support I3I coaxial with governor shaft I and urged outwardly, by spring I32, toward adjust stop H5, although feeler tip I34 of rod I30 does not have to touch stop H6 except as the tool approaches the shoulder II'I.

Connections to servomotor control circuit 12 are made to rod I30 and governor ball race 34, with no direct connection to movable plate 50. Movable plate 50 is, however, positioned between governor contact point 44 and rod contact I35. Rod I30 is urged outwardly toward stop H6 by rod spring I32 at all times.

The system is set up so that the servomotor I0 is in the mean radial oscillatory zero speed condition with feeler tip I34 against stop II 6 and with rod contact I35 contacting movable plate 50 which, as before stated, is urged by arm spring I24 against governor spring contact 44 at all movable plate 50 and sets up conditions to rotate the servomotor at the desired speed to make the out. As the cut is being made, feeler point I34 first touches the stop H6 which has been set for the length of out desired. As the cut continues, feeler rod I30 is forced toward movable plate 50 which is, of course, in a position as determined by the position of governor spring contact 44. Th servomotor slows down, cuts less and less from the stock as the zero servomotor speed position of the governor spring contact 44 is ap proached, and the tool ceases to progress entirel at that point. Thus, the length of the cut is ac curately determined by stop H6. Very delicate finishing cuts can be taken thereafter, for example, by small changes in the position of stop H6, if desired.

The diagrammatic system, as shown, is merely illustrative of an accurate positioning operation. Other arrangements to stop a member of any kind accurately at a desired point will be obvious to those skilled in the art, using the modification of the system of the present invention just above described.

In many cases a change in energy input by the servomotor may require several seconds or minutes for the error measuring system to refiect the changed input conditions. Hence, the governor would not, in the system described above, represent the instantaneous velocity of the controlled variable and a slow hunting of the controlled variable would result.

The speed adjustment stops mentioned above may, however, for relief of such hunt conditions, reduce the motor speed to such a point that the response of the system is too sluggish. Under these circumstances sometimes the speed of the motor in one direction only can be limited, leaving the servomotor in the opposite direction at its maximum. Then a limit switch can be placed on the variable control (such as a valve) to cut off the motor in the high speed direction after a predetermined corrective movement. The limit switch thus cooperates with the governor to limit the high speed excursions of the hunt motion to the smallest reasonable value allowable. This expedient becomes less and less satisfactory as the time constant of the controlled system becomes longer.

Another solution of the hunt problem is to make the governor speed conform to the velocity of the controlled variable rather than to the velocity of the servomotor. In this case the feedback should also come directly from the controlled variable. This is satisfactory when the controlled variable has sufficient energy in the proper form to actuate the governor and feedback device.

However, certain controls require that the error indication be taken from delicate indicating instruments such as, for example, gyroscopes, galvanometers, Bourdon tube movements, etc., which do not have sufficient power to operate the governor. In this case, the follow-up system shown in Figure 2 can be used to provide governor rotation.

A long time constant system with sensitive error indication is exemplified in Figure 6, where the fluid pressure in a system I50 requiring vary ing quantities of fluid through a long pipe line I 5|; is supplied by a gate valve I52 from a source of higher pressure I54. Pressure in the system I50 is registered by a Bourdon tube I55 for example which actuates an arm contact I56 opposed to a gear arm contact I51 driven by a reduction gear box I59. This gear box is rotated by an auxiliary servomotor I60 under the control of arm contacts I 56 and I! through auxiliary motor control I6I as in the device shown in Figure 2.

An error shaft I62 is also driven by the gear box I59 to actuate movable contact 50 as in the embodiment of Figure 1. In this case, however, the governor is driven from the auxiliary servomotor I60. The governor contacts are connected to main servomotor control II which in turn actuates main servomotor III which actuates gate valve I52.

This type of system is applied to a variable which does not have suflicient force to permit gearing the governor directly to the variable as was done in the device of Figure 4. In either case, where a medium long time constant system is involved, driving the governor and taking the error from the variable produces substantially dead beat, non-hunting operation consistent with maximum speed response,

There are instances where the variable itself is rotating and it is desired to maintain, for example, a constant speed under varying load. In this case, of course, if the governor be driven by the variable, the governor contact will reflect both the speed of the variable and deviation from the desired speed and no separate constant speed governor motor will be needed. This condition is illustrated by the block diagram of Figure '7 where, for example, an internal combustion en-' gine is to be controlled. 8

Here, the engine I80 drives its load through engine shaft IBI and also drives governor spring 42 directly through belt I82 and the ball hearin as heretofore described. Movable contact 5| is mounted to oppose the governor spring contact 44. Movable contact 5| is mounted on a pivoted throttle arm I84, and the ball bearing is also driven from the servomotor IIJ described above. The governor contacts are connected as before to motor control circuit III which in turn controls the servomotor I0 connected to operate the throttle I85 of the engine I80 through reduction gear I86. With the governor contacts set to hold the servomotor at zero speed at the desired opening of the throttle to provide a desired R. P. M., the contacts ill open or close in accordance with deviatio of the R. P. M. from the standard set, with consequent throttle operation without hunting, to correct the error. Changes in speed are made with movements of arm I84. Thus, my invention is applicable to both static and dynamic systems of all types.

Synchronization of two engines is simple. One engine can be set at a desired speed by means of the control just above described. The other engine will use the same control device except that throttle arm I84 is moved by an indication of difference in R. P. M. Such indication can be made, for example, by opposing the outputs of tachometer generators, one for each engine; the amount and sense of the mixed tachometer outputs is then applied to move the throttle arm I84 of the second engine.

It is to be understood that I do not limit myself to the particular forms or devices described above and illustrated in the drawings. Thus, for example, other means will be readily apparent to those skilled in the art for mixing the signal or control motion with feedback from the variable such as, for example, an epicyclic gear or other differential devices. Furthermore, the speeds of the governor motor and the servomotor can be mixed in proper sense by other devices such as, for example, by mounting the governor motor axially on the servo-shaft to mix the rotation of the two motors, with the governor spring mounted on the governor motor shaft. Other types of governors may be used, and other types of power mechanisms capable of running in either direction under electric control can be used as motors. Thus, the term motor is not to be limited to electrically energized rotational power sources. Such devices and others performing the functions as set forth herein are recognized equivalents and are properly adaptable to the devices exemplifying the invention described herein.

I claim:

1. In a mechanism including a motor capable of running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts, means for obtaining a variable speed motor response comprising a governor, means for rotating a member in one direction only, means for rotating said overnor in accordance with the resultant of the sense and speed of said motor and said member, a first electrical contact on said governor, a second electrical contactcooperating with said governor contact, said contacts being connected to said motor control circuit, and signal insertion means for moving said second electrical contact toward or away from said first electrical contact cal contacts, means for controlling a variable comprising a governor means for rotating a member in one direction only, means for rotating said governor in accordance with the resultant of sense and speed of said motor and said member, a first electrical contact on said governor, a second electrical contact cooperating with said governor contact, said contacts being connected to said motor control circuit to hold said motor in stalled torque condition at the governor contact position as determined by the rotation of said governor by said member only, a variable to be controlled, a variable controlling device operated by said motor, error insertion means for moving said second electrical contact toward or away from said first electrical contact in a sense and by an amount proportional to an error in said variable away from a desired condition to cause a motor motion correcting the error, and means for limiting the amount of movement of said contact in either direction to control the maximum speed of the variable.

3. In a servo-mechanism including a power source and motor capable of running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts, means for controlling a variable comprising a governor, means for rotating a member in one direction only, means for rotating said governor in'accordance with the resultant of the sense and speed of said motor and said member, a first electrical contact on said governor, a second electrical contact cooperating with said governor contact, said contacts being connected to said motor control circuit to hold said motor in stalled torque condition at the zero motor speed governor rotation, a variable to be controlled, a variable controlling device operated by said motor, error insertion means for moving said second electrical contact toward or away from said first electrical contact in a sense and by an amount proportional to an error in said variable away from a desired condition to cause a motor motion correcting the error, and means for limiting the amount of movement of said contact in either direction to control the maximum speed of the variable.

4. In a servo-mechanism including a power source andmotor capable of running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts, means for controlling a variable comprising a governor, means for rotating a member in one direction only, means for rotating said governor in accordance with the resultant of the sense and speed of said motor and said member, a first electrical contact on said governor, a second electrical contact cooperating with said governor contact, said contacts being connected to said motor control circuit to hold said motor in stalled torque condition at the zero motor speed governor rotation, a variable to be controlled, a variable controlling device operated by said motor, and error insertion means for moving said second electrical contact toward or away from said first electrical contact in a sense and by an amount proportional to an error in said variable away from a desired condition to cause a motor motion correcting the error.

5. In a servo-mechanism including a motor capable of running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts, means for controlling a variable comprising a governor, means for rotating a member in one direction onyl, means for rotating said governor in accordance with the resultant of the sense and speed of rotation of said motor and said member, a first electrical contact on said governor, a second electrical contact cooperating with said governor contact, a variable to be controlled, a variable controlling device operated by said motor, error insertion means for moving said second electrical contact toward or away from said first electrical contact in a sense and by an amount proportional to an error in said variable away from a desired condition to cause a motor rotation correcting the error, and means for differentially limiting the amount of movement of said contact to differentially control the maximum speed of motor response in either direction.

6. In a servo-mechanism including a motor capable of running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts, means for controlling a variable comprising a governor, means for rotating a member in one direction only, means for rotating said governor in accordance with the resultant of the sense and speed of said motor and said member, a first electrical contact on said governor, a second electrical contact cooperating with said governor contact, said contacts being connected to said motor control circuit, a variable to be controlled, a variable controlling device operated by said motor, means operated by the controlled variable for moving said second electrical conward or way from said first electrical to provide operation of said motor in 1 speed to hold said variable in a desired on. i. In a mechanism including a motor capable of running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts and for holding the shaft of said motor in a zero speed position when said contacts are lightly engaged, means for obtaining a variable speed motor response comprising a governor, means for rotating a member in one direction only, means for rotating said governor ,in accordance with the resultant of the sense and speed of rotation of said motor and said member, a first electrical contact on said governor, a second electrical contact cooperating with said governor contact, said contacts being connected to said motor control circuit, and signal insertion means for moving said second electrical contact toward or away from said first electrical contact to provide variable speed operation of said motor.

8. In a servo-mechanism including a servomotor capable of running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts and for holding said motor in a zero speed position when said contacts are lightly engaged, means for obtaining a variable speed motor response comprising a governor, means for rotating a member in one direction only, means for rotating said governor in accordance with the resultant of the sense and speed of rotation of said motor and said member, a first electrical contact on said governor, a second elec- ;,trical contact cooperating with said governor contact, said contacts being connected to said motor control circuit, means for moving said second electrical contact toward or away from said first electrical contact to provide variable speed operation of said motor and feed back means actuated as a result of motor rotation to return said contacts to a position creating zero speed of said motor.

9. In a servo-mechanism including a motor capable of running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts and for holding said motor in a zero speed condition when said contacts are lightly engaged, means for controlling a variable comprising a governor, means for rotating a member in one direction only, means for rotating said governor in accordance with the resultant of the sense and speed of rotation of said motor and said member, a first electrical contact on said governor, a second electrical contact cooperating with said governor contact, said contacts being connected to said motor control circuit to hold said motor in zero speed condition at the constant speed governor rotation, a variable controlled by said motor, and error insertion means for moving said second electrical contact toward or away from said first electrical contact in a sense and by an amount proportional to an error in said variable awav from a desired condition, to cause a motor rotation correcting the error.

10. In a servo-mechanism including a motor capable of running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts and for holding said motor in a zero speed condition when said contacts are lightly engaged, means for controlling a variable comprising a governor, means for rotating a member in one direction only, means for rotating said governor in accordl ance with the resultant of the sense and speed 01' rotation 01' said motor and said member, a first electrical contact on said governor, a second electrical contact cooperating with said governor contact, said contacts being connected to said motor control circuit to hold said motor in zero speed condition at the constant speed governor rotation, a variable controlled by 'said motor, error insertion means for moving said second electrical contact toward or away from said first electrical contact in a sense and by an amount proportional to an error in said variable away from a desired condition to cause a motor rotation correcting the error, and means for limiting the amount of movement of said contact in either direction to control the maximum speed 01' the motor.

11. In a servo-mechanism including a motor capable of running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts and for holding said motor in a zero speed condition when said contacts are lightly engaged, means for controlling a variable comprising a governor, means for rotating a member in one direction only, means for rotating said governor in accordance with the resultant of the sense and speed of rotation of said motor and said member, a first electrical contact on said governor, a second electrical contact cooperating with said governor contact, said contacts being connected to said motor control circuit to hold said motor in zero speed condition at the constant speed governor rotation, a variable controlled by said motor, error insertion means for moving said second electrical contact toward or away from said first electrical contact in a sense and by an amount proportional to an error in said variable away from a desired condition to cause a motor. rotation correcting the error, and means for difierentially limiting the amount of movement of said second contact to differentially control the maximum speed of motor response in either direction.

12. In a mechanism including a motor capable of running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts and for hold- .ng said motor in a zero speed condition when said :ontacts are lightly engaged, means for controling a variable comprising a governor, means for rotating a member in one direction only, means for rotating said governor in accordance with the resultant of the sense and speed of rotation of said motor and said member, a first electrical contact on said governor, a second electrical contact cooperating with said governor contact, said contacts being connected to said motor control circuit to hold said motor in zero speed condition at the constant speed governor rotation, a load to be controlled connected to said motor, signal insertion means for moving said second electrical contact toward or away from said first electrical contact to provide variable speed operation of said motor and said load in sense and speed in accordance with the direction and amount of movement of said signal insertion means, and means operated by movement of said load to return said second contact to its original position at a predetermined load condition.

13. In a mechanism including a motor capable 01 running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts and for hold- 16 ing said motor in azero speed condition when said contacts are lightly engaged, means for controlling a variable comprising a governor, means for rotating a member in on direction only, means for rotating said governor in accordance with the resultant of the sense and speed of rctation of said motor and said member, a first electrical contact on said governor, a second electrical contact cooperating with said governor contact, said contacts being connected to said motor control circuit to hold said motor in zero speed condition at the constant speed governor rotation, a load to be controlled connected to said motor, signal insertion means for moving said second electrical contact toward or away from said first electrical contact to provide variable speed operation of said motor and said load in sense and speed in accordanc with the direction and amount of movement of said signal insertion means, means operated by movement of said load to return said second contact to its original position at a predetermined load condition, and means for difierentially limiting the amount of movement of said second contact to difierentially control the maximum speed of motor response in either direction.

14. In a mechanism including a servo-motor capable of running in either direction and a servo-motor control circuit for operating said servo-motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts and for holding said servo-motor in a zero speed condition when said contacts are lightly engaged, means for obtaining a variable speed servo-motor response comprising a governor, a governor motor connected to rotate a member in one direction only, means connected to rotate said governor in accordance with the resultant of the sense and speed of rotation of said servo-motor and said governor motor, a first electrical contact on said governor, a second electrical contact cooperating with said governor contact, said contacts being connected to said servo-motor control circuit, and signal insertion means for moving said second electrical contact toward or away from said first electrical contact to provide variable speed operation of said servomotor.

15. In a servo-mechanism including a servomotor capable of running in either direction and a control circuit for operating said motor in a direction in accordance with the complete opening or firm closure of a pair of electrical contacts and for holding said motor in a zero speed con-- dition when said contacts are lightly engaged,

means for controlling a load comprising a governor, means for rotating a member in one direction only, means for rotating said governor in accordance with the resultant of the sense and speed of rotation of said motor and said member, a first electrical contact on said governor, a conductive member resiliently pressed against said governor contact to follow the movement thereof, a second electrical contact opposed to said conductive member and positioned in accordance with a predetermined load condition, said contacts being connected to said motor control circuit to hold said motor in zero speed condition at the constant governor speed rotation through said conductive member, and means for limiting the movement of said conductive member in either direction.

WILLARD C. ROBINETTE.

(References on following page) REFERENCES CITED The following references are of record in the file of this patent:

UNITED STATES PATENTS 5 Number Name Date 385,259 Fiske June 26, 1888 469,257 Leber Feb. 23, 1892 922,175 Meckelburg May 18, 1909 1,684,132 Hewlett et a1 Sept. 11, 1928 1,684,137

Mittag Sept. '11, 1928 Number 18 Name Date Poitras et a1. Dec. 24, 1935 Williams Apr. 5, 1938 Young May 3, 1938 Davis et a]. Feb. 28, 1939 Harrison Sept. 5, 1939 Harrison June 2, 1942 Harrison Aug. 11, 1942 Noxon Oct. 31, 1944 Garrett Nov. 7, 1944 Lesnick July 9, 1946 

